MATE 210

Materials Engineering
Fall 2003
K. Chen

got materials?


Syllabus
Course Outline
Callister Textbook (6th ed.) student companion website
MATE 210 ecp electronic coursepack (web info) through library server

Solutions (Homework and Exams) posted on E-reserves at Library - need activated bar code on Cal Poly ID card

Common Misconceptions of Materials
Term Project Info
 
Guided Notes posted below are partial lecture notes, and can be downloaded to be used during class. Please notify the instructor if you have problems.


Performance
Guided Notes
readings
(Callister, 6th ed.)
suggested
problems
extras, links
Introduction
chapter 1
intro activitities

What is Materials Science?

-What is MS&E?
-Everything is Materials!
-Challenges of Materials

Composites chapter 16 (skim) 16.1, 16.25 -Self-healing Spacecraft composite
Environmental, Economic, and Societal Issues

Bio-inspired Materials

chapter 22

Rocky Mountain Institute
--green gazelle profile
--automotive design & production article
--mother jones article
--ev world article

-Hypercar
-fly-thu movie of hypercar

-Hypercar Concept


-Hybrid Cars

-Chromium replacement in new landing gears

bamboo surfboard design

bamboo surfboards
spider silk
BioSteel fibers
gecko adhesives

New Materials

Nanotechnology

1.6-7, 12.4
stain-free pants

The next big thing (only smaller) video
CES Software by Granta Design
(background info)

Case Study: Dec of Independ Glass Case

space shuttle tile
aerogel
liquid metal
nanotech at IBM
nanotech at NASA
Nobel Prize for Fullerenes
Feynman's speech
Exploring the Nanoworld

case studies on material selection

-Advanced Materials in Sports Equipment Unethical?
-Materials for the Star Trek Universe



Structures
Guided Notes
readings
(Callister, 6th ed.)
suggested
problems
extras, links
Atomic Structure
chapter 2 2.17, 2.18, 2.22, 2.23
Wiley online practice problems
(select assignment, Ch 2)
-Periodic Table
-Comic Book Periodic Table

-Diamond vs. Graphite
(Chime plug in required)
Crystal Structure

chapter 3, 12.2, 12.4
CD-ROM

3.3, 3.4, 3.6, 3.8, 3.9, 3.14,
3.42, 3.52
Wiley online practice problems
(select assignment, Ch 3)

-Structures of Solids
-Crystal Structures

-Metal Structures
(Chime plug in required)

-Ceramic Structures
-Buckyballs
Polymer and Noncrystalline Structure
chapter 14 (skim), 15.2-3


14.15, 14.25, 14.26
window glass - liquid?
Wiley online practice problems
(select assignment, Ch 14)

-The Macrogalleria
-Polymers
-Amorphous metal demo (bouncing balls)
-Amorphous Metal
-Liquidmetal Technology
-Liquidmetal news article
Defects
chapter 4 4.1, 4.4
Wiley online practice problems
(select assignment, Ch 4)
-Microscopes
-Damascus Steel Blades
Diffusion
chapter 5 5.3, 5.7, 5.15, 5.16, 5.18,
5.20, 5.26, 5.30
Wiley online practice problems
(select assignment, Ch 5)
-Case Hardening
-Diffusion in Space
Midterm 1

Wednesday, November 5, 2003: Class cancelled!
Reminder: Part 1 of Term Project (topic, outline, and references) due on Friday, November 7, 2003
Required Seminar:
“Engineering Sustainability into Design”
David Taggart, former CTO of Hypercar, Inc.
Friday, November 21, 2003
33-286, 4-5 p.m.


Properties
Guided Notes
readings
(Callister, 6th ed.)
suggested
problems
extras, links
Mechanical Properties
chapter 6,
12.8-10, 15.2-3
6.4, 6.5, 6.23, 6.25, 6.27, 6.46, 6.D1
Wiley online practice problems
(select assignment, Ch 6)
-elastic modulus

-ASTM (testing standards)
-materials reference list
Strengthening Mechanisms
chapter 7,
CD-ROM
7.5, 7.7, 7.20
Wiley online practice problems
(select assignment, Ch 7)
 
Failure
chapter 8 (skim) Wiley online practice problems
(select assignment, Ch 8)
-Titanic
Electrical Properties
chapter 18 18.8, 18.31, 18.32, 18.33, 18.39, 18.41, 18.42
Wiley online practice problems
(select assignment, Ch 18)

semiconductor crystal structure
-semiconductor process
-semiconductors intro
-solar cells
-pn junction
-LEDs
-LED traffic lights

Color
chapter 21 (skim)   -famous diamonds
Corrosion and Degradation chapter 17 (skim) Wiley online practice problems
(select assignment, Ch 17)
-rust
-NACE: corrosion society
-photographs

-Fuel Cells
-Fuel Cells Info Center
-Proton Exchange
Midterm 2


Processing
Guided Notes
readings
(Callister, 6th ed.)
suggested
problems
extras, links
Synthesis and Fabrication

chapter 11, 13, 15 (skim)
case studies on process selection
Wiley online practice problems
(select assignment, processing and fabrication)
-casting process
-bronze
-foundry metal casting
-manufacturing
-forging
-drop forged tools
-landing gear coating
-"The Lord of the Rings" Weapons and Armor

Phase Diagrams I
Phase Diagrams II

chapter 9 Phase Diagrams Tutorial
Wiley online practice problems
(select assignment, Ch 9)
practice problems also posted on Blackboard
-Pistons
-Bronze Age -Metalworking
-How Steel Works

-Steel Tutorials
Phase
Transformations
chapter 10, 11 Wiley online practice problems
(select assignment, Ch 10)
-Sword Making
-Cryogenic Processing
-Shape Memory Alloys
-Memory Metal

Review


Final:
section 2: Wednesday (12/10/03), 7:10 am - 10 am, 2-212
section 3: Monday (12/8/03), 10:10 am - 1 pm, 2-203